600x1100 HORIZONTALX is a highly efficient semiautomatic double-column band saw machine.
The band saw machine is designed for cutting in semiautomatic cycle perpendicularly as well as angularly. It enables angle cuts to the left (60 grades) and to the right (60 grades).
Band saw machine is designed for profile structural steel cutting. Able to cut hard-working alloyed steels due to its robust design.
- Machine is equiped with programmable PLC SIEMENS SIMATIC S7-1200. Drive of band blade and movement of arm are completely controlled and drive by SIEMENS technology.
- The coloured touch screen HMI SIEMENS TP 700 COMFORT enables easy communication with an operator. It shows working conditions (blade speed, moving to the cut, cutting parameters etc.)
- SEMIAUTOMATIC CYCLE: The machine cuts the material immediatelly in a semiautomatic mode. The operator uses the feeder of the machine for the manipulation with the material and for the exact feed of the material into the cutting zone. The movement of the feeder is realized by manual buttons or by GTO function. After starting GTO function the operator sets the position of the feeder, presses START GTO button and feeder goes to the set position.
- Regulation of cutting feed is realized by controlled system by the servo-motor and throttle valve of hydraulic. Then is reached very precise cutting feed. Operator will input into program requiered cutting feed (mm/min) and bandsaw this cutting feed precisely set.
- Two basic regimes of automatic system regulation (ASR): ARP a RZP.
- RZP = Zone regulation. System enable to cut material in 5 zones, because of setting optional cutting feed and blade speed according on blade position. Operator can choose from 2 strategy settings: DEFENSIVE setting is approppriate for cutting very hard materials with use of carbide band blade. Cutting feed is in beginning and in the end reduced. OFENSIVE settings supports executive cutting logs. Cutting feed and band speed are in the beginning and in the end of cut increased. It´s about similar principle as ARP mode. Advantage is regulation of blade speed.
- ARP = System of the automatic regulation of the cutting feed rate depending on the cutting resistance of the material or blunting the blade. Systém offers two basic modes of ARP: BIMETAL and CARBIDE.
- BIMETAL mode is suitable for optimalization of the cutting feed when cutting profiles by bimetal blades. The cutting feed is higher if the blade cuts sides of the profile. As the blade reaches the full material, the system reduces the cutting feed automatically so that teeth gap of the blade would not be filled.
- CARBIDE mode is suitable for cutting of full bars. If the blade is old (blunt), loaded is the cutting feed reduced Reaction time is slower than in mode BIMETAL.
- The ergonomical control panel is mounted on the movable console and its position does not depend on the turntable position at any angle. The control of the machine is optimalized with our control panel and the field of view is better for an operator. The control panel is equiped with mechanical buttons and digital display of the machine control system. Mechanical buttons controls basic saw movements (arm, vice, feeder and turntable movements) and cutting cycle start. The safety button is present on the panel aswell. All buttons are highly resistant in anti-vandal version.
- Safety module with autodiagnostics.
- The machine is constructionaly designed in that way, so that it corresponds to extreme exertions in productive conditions. A robust construction of machine includes vice allows to take advantage of bimetal blades maximally.
- The arm of the machine is robust, heavy weldment and it is designed so that a toughtness and a precision of cut was ensured.
- The arm moves along two columns using a four row linear leading with a high loading capacity. Arm movement using two hydraulic cylinders.
- Drive pulley and tighten pulley are both metal castings.
- The arm uses sensor and magnetic tape for position evaluation above material. Upper working position of the arm is possible to set in control system.
- Down working position is set with adjustable mechanical stop and microswitch. Down working position of the arm is also possible to set in the saw control system. After reaching bottom working position the arm stops in the position set in the system.
- Main vice with divided jaw that clamps the material in front of as well as behind the cut. The jaws allow a safe grip.The optimalization of the chip movement through the fixed jaw directly to the chip extractor.
- Jaws of the main vice move in steel leading using hydraulic cylinder. One jaw is longstroke (the movement by longstroke hydraulic cylinder), one is fixed.
- Fixed clamp of vice is equiped with guiding rollers on both ends.
- Regulation valves for setting a vice pressure in hydraulic system.
- Turntable with toothing rim is placed on very robust ball-bearing. As a part of turntable are 4 support rollers which minimizes friction of material and machine during its movement through.
- The turntable’s turn at angle is provided by rotational hydromotor, worm gear box and cogwheel with hydraulic fixing at turn. RoTo function (rotate to position) with automatic setup of turntable into needed position.
- The angles indicated on the digital display on the control panel SIEMENS. Reading of angle by incremental sensor and magnetic tape.
Basic equipment of machine:
- The blade leading in guides with hardmetal plates and leading bearings and along cast iron pulleys.
- The blade is 7 grades sloped regarding the level of the vice => higher performance when cutting, profiles, longer bladelife, higher performance when cutting full materials.
- There is a guide situated on the firm beam on the drive side. On the tightening side there is the guide situated on the moving beam.
- The guide beams of the blade are adjustable in the whole working range. A giude moving is connected with a vice-jaw movement so that to achieve the minimum distance of the guide and material. That is why it is not neccessary to set the position manually.
- The guide beam of the blade is placed in linear rails (2 linear rails and 4 bearings) with high bearing capacity.
- The saw-band is equipped with a guard, which protects the operator from millings and cutting emulsion.
- Hydraulic tightening of band.
- Automatic indication of blade tension.
- A cleaning brush is driven by an electroengine and ensures perfect cleaning of a blade.
- There is a planet gear box drive and a three-phase electroengine, a fluent regulation of a blade speed by a frequency converter for a fluent change of blade speed.
- Wasteless lubricating system - standard equipment Cutting with emulsion system (water+oil) is offered as an option, we recommend to use it for full material perpendicular cutting
- Massive base with a tank for chips. Base is designed for manipulation manipulation with machine by crane.
- Indication of blade tightening and opening of the cover.
- Controlling 24 V.
- Hydraulic unit is based on horizontal column = beter cooling, better access. Machine is equipped with hydraulic system that manipulates all functions of that maschine. It moves the arm to cut, lift the arm, opens and closes vices, turning of the turntable for angular cutting.
Basic equipment of machine:
- Lighting of workink space.
- Band saw blade.
- Set of spanners for common service.
- Manual instructions in eletronic form (CD).
After starting the machine, vices are clamped automatically, cut is made by selected cutting speed, in the end position microswitch is on, arm goes to selected upper position and vices open automatically. The operator only handles material.
|SIEMENS HMI 7"|
Controling system SIEMENS with display 7".
One year subscription for external machine programming (for Siemens control system) using www server.
Router for remote saw service.
Motor and frequency converter for a fluent change of the circumferential speed of the blade.
Lighting of workink space.
Digital indicator of adjusted angle
Hydraulical side moving of bow with hydraulically locking of setting angle.
Regulation press of vice.
Check the perpendicularity of the cut. The incremental sensor is placed above the saw blade, it measures the deflection of the saw blade. The control system regulates the cutting feed.
Solution of moving guides of band together with jaws of the vice.
Hydraulic tension of band.
Collision-free long-stroke top pressure. Located on the pivoting part of the saw (turntable). Movement of the jaw on 2 rails and 4 carriages of linear guideway. Transverse feed: loose fit on linear guide, manual position adjustment. **not applicable for CNC angle cutting
ASR = Automatic cutting feed regulation based on set parameters.
Cleaning brush of blade driven actively by motor.
|MINI LUBE 54|
Wasteless lubricating system – 2 pumps, for blade 54 mm. Instead of emulsion cooling, specially for cutting profiles and non-ferrous metals, necessary supply of pressed air 6 Atm.
Version for cooling and lubrication by emulsion – emulsion pump, emulsion tank, gutter plates.
Laser indicator of cut position.
Set of easy worn away spare parts :
Set of 10 blades in SPECTRA M42 quality – with customer’s choice of teeth. 9000x54x1,6
Set of 10 blades in DURATEC M51 quality – with customer’s choice of teeth. 9000x54x1,6
Manual instruction – printed version.
Input or output robust roller conveyor with a gutter which prevents leakage of emulsion on the floor, it is possible to put them for RDP or RDZ. Lenght 1000 mm, width of cylinders 1150 mm, capacity 1700 kg/m.
Robust roller conveyor with a gutter which prevents leakage of emulsion on the floor. Lenght 2000 mm, width of cylinders 1150 mm, 5 rollers, capacity 2000 kg/m.
Input robust connecting conveyor, there is a special shape for angle turning of the machine (it is neccessary for cutting angle - 60°). With a gutter which prevents leakage of emulsion on the floor. Lenght 2000 mm, width of cylinders 1150 mm, capacity 1700 kg/m.
Input or output robust roller conveyor with driven rollers . Driving by electrical engine, vorm gearbox and inverter. By chain are driving cylinders. Width of cylinders 1150 mm, length 2000 mm, capacity 2000kg/m. Impossibile use for automatical saws CNC !!!
Input or output robust roller conveyor with driven rollers. Driving from RDM throught chain. (RDM-L does not work without RDM conveyor) Width of cylinders 1150 mm, length 2000 mm. Load capacity 2000kg/m.
Input roller which is driven by electroengine is able to lift the material hydraulically above the level of other rollers. It serves as the input connecting part for connecting of the roller conveyor and the machine. This system does not use rollers driven by the chain, there is no danger of extension of the chain. Control of the roller is independent on the controlling of the machine, the roller has its own controlling panel.
Additional table of input roller conveyor, pasted into gap when cutting at straight angle. It has to be removed when cutting at angle to the left.
Output robust connecting conveyor, there is a special shape for angle turning of the machine. With a gutter which prevents leakage of emulsion on the floor. Lenght 2000 mm, width of cylinders 1150 mm, capacity 1700 kg/m.
The roller which is driven by electroengine is able to lift the material hydraulically above the level of other rollers. It serves as the output connecting part for connecting of the roller conveyor and the machine. This system does not use rollers driven by the chain, there is no danger of extension of the chain. Control of the roller is independent on the controlling of the machine, the roller has its own controlling panel.
Additional table of output roller table, pasted into gap when cutting at straight angle. It has to be removed when cutting at angle to the right .
Independent movable cylinder, adjustable height, capacity 1000kg. Width of roller 1150mm.
Side support fixed cylinder, with its own frame, it is mounted to roller tables.
|600x1100 - RBRS|
Side adjustable roller with its own steel frame, and with the movable leading.
Hydraulical clamping vices mounted on roller tables.
Additional roller placed between rollers of RDT table. Price for 1 pc. Impossible to install on VD roller conveyors.
Filling the gap between two rollers of the table RDT (1 piece).
The roller table length 780 mm, width 1150 mm with 1 pc of pasive cylinder and one peace of driven cylinder. The roller which is driven by electroengine is able to lift the material hydraulically above the level of other rollers. It serves as the connecting part of the roller conveyors or for connecting of the roller conveyor and the machine. Control of the roller is independent on the controlling of the machine, the roller has its own controlling panel.
Mechanical fixed stop with ruler and scale line 2 meters long. INPOSIBLE ASSAMBLE ON VD1 ROLLERTABLES.
Mechanical fixed stop with digital display 2 meters long. INPOSIBLE ASSAMBLE ON VD1 ROLLERTABLES.
Electromechanical stop working with RDM roller table. It has two contacts. When material switches the first contact, RDM slows down, after switching the second contact, RDM stops. Works only with OZS-L.
Electromechanical stop working with RDM roller table. It has two contacts. When material switches on the first contact, RDM slows down, after switching on the second contact, RDM stops.
Measuring system rail for OZP mounted on FIRST roller table.
Measuring system rail for OZP mounted on FIRST AND EITHER LAST roller table.
Measuring system for OZD mounted on FIRST roller table.
Measuring system for OZS mounted on FIRST roller table.
Measuring system for OZD mounted on FIRST AND EITHER LAST roller table.
Measuring system for OZS-D mounted on FIRST roller table.
Measuring system for OZS mounted on FIRST AND EITHER LAST roller table.
Measuring system rail for OZP mounted on 1 m roller table.
Measuring system for OZS-D mounted on FIRST AND EITHER LAST roller table.
2 meters long extension of OZP.
Measuring system rail for OZP mounted on LAST 1 m roller table in the setup.
Measuring system rail for OZP mounted on LAST 2m roller table in the setup.
Measuring system for OZD mounted on 1 m roller table.
2 meters long extension of OZD.
Measuring system for OZD mounted on LAST 1 m roller table in the setup.
Measuring system for OZD mounted on LAST 2 m roller table in the setup.
Measuring system for OZS mounted on 1 m roller table.
Measuring system for OZS mounted on 2 m roller table.
Measuring system for OZS mounted on LAST 1 m roller table in the setup.
Measuring system for OZS mounted on LAST 2 m roller table in the setup.
Measuring system for OZS-D mounted on 1 m roller table.
Measuring system for OZS-D mounted on 2 m roller table.
Measuring system for OZS-D mounted on LAST 1 m roller table in the setup.
Measuring system for OZS-D mounted on LAST 2 m roller table in the setup.
Tech. data NO232 are valid on 1.1.2023. Producer has the right to make changes of technical data.
Values contained on this page are only for information purposes. This information is not an offer and is not a public promise. This indicative offer does not give right to close a contract. The only guiding document for the contract is a valid price list.
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