BAND SAW MACHINES

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360x500 SHI-LR
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mm 45° 60° -45° -60° Bundle Bundle
Tube 360 360 300 360 300 x x
Rod 250* 180* 130* 180* 130* x x
Profile horizontal 500x340 440x220 310x220 430x220 300x220 500x220
*Recommended values for maximum performance of the blade.
Size image
Total power Engine power Blade speed Blade lenght Weight
3x400V 3,0 20-100 4780x34x1,1 740
Lmin Lmax Bmin Bmax Hmin Hmax V
2800 2800 1080 1080 1470 1470 812

Semiautomatic machine with hydraulic manipulation.
The machine is designed for cutting of material in vertical and angle cuts, angle cuts are possible to set fluently from 0 to 60 grades to the right and from 0 to 60 grades to the left. Change of angle using quick clamping handle.
It is suitable for piece production and small series production. Thanks to its robust construction it enables cutting of wide range of profiles and full materials. 

Control systém:

  • The Controler with PLC MITSUBISHI and features an automatic feed control BRP.
  • Control panel MITSUBISHI as standard equipment. It uses touch display and PLC, which enable semi-automatic cutting (basic setting encluded) as well as communication with operator.
  • Controler show lot of information about cutting proces on the display:
    - Cutting cycle indication,
    - indication BRP,
    - indication – blade tightening,
    - time of the cut,
    - loading of blade in amperes,
    - speed of the blade,
    - cutting times measuring,
    - list of error messages."
  • User´s setting:
    - autostop of hydraulic unit
    - mode of arm moving after end of the cut
    - mode fadt moving of the arm
    - mode time lag of shift speed
    - mode blade moving
    - mode jaw moving after cutting cycle finish
    - diagnostic of inputs and outputs"
  • STOP function – cutting : it enables to stop cutting by pressing STOP button at any time. The Frame goes up with the running blade without opening the vice.
  • Regulation of shaft speed (moving to cut) is manual and uses throttle valve placed beside control panel. Automatic (safety) regulation of shift speed PEGAS BRP. Principle: Machine will stop after exceeding set loading (defined in ampers).
  • The ergonomical control panel is mounted on the movable console. The control panel is equiped with mechanical buttons and digital display of the machine control system. Mechanical buttons controls basic saw movements (arm, vice) and cutting cycle start. The safety button is present on the panel aswell. All buttons are highly resistant in anti-vandal version.

Construction:

  • The machine is constructionaly designed in that way, so that it corresponds to extreme exertions in productive conditions.
  • The arm of the machine is robust, heavy weldment and it is designed so that a toughtness and a precision of cut was ensured.
  • Arm is 2 grades sloped, it increases the lifetime of blade.
  • The arm is situated in pretightened slide bushes with a teflon friction surface.
  • Drive pulley and tighten pulley are both metal castings.
  • The upper arm position is handling by the button on control panel. Digital display of upper position in %.
  • The down working position of the arm controlled by the miscroswitch. In the end position microswitch is on, arm goes to selected upper position.
  • The vice is welded. The jaw is made from cast iron. Jaw ensures the safe clamping of the material.
  • Jaws of the main vice move in steel leading.
  • Moving jaw of the vice is handled by long stroke hydraulic cylinder.
  • Basic part of the vice moves according to the direction of the angle cut setting, fixation is made by the handle.
  • Turn table is cust iron. Turn table situated on cone roller bearings.
  • Manuall turning of the table for angle cuts, the position of the turntable is fixed by the lever with the excenter.The position of the turntable for vertical cutting is arested automatically by the spring mechanism.
  • The angles indicated on the digital display on the control panel MITSUBISHI. Reading of angle by incremental sensor and magnetic tape.

Basic equipment of machine:

  • The blade leading in guides with hardmetal plates and leading bearings and along cast iron pulleys.
  • There is a guide situated on the firm beam on the drive side. On the tightening side there is the guide situated on the moving beam.
  • The guide beams of moving band guide is adjustable. Manual adjustment and fixing of the guide beams.
  • Guide holder moves in adjustabled dovetail groof.
  • The saw-band is equipped with a guard, which protects the operator from millings and cutting emulsion.
  • Mechanic tightening of the blade.
  • Automatic indication of blade tension.
  • Cleaning brush for perfect cleaning and function of blade, driven by puller.
  • Drive of machine is solved by worm gear box with maintenanceless oil filling. Three-phases electromotor with double winding, with a frequency converter for a fluent regulation of the blade speed from 20 to 100 m/min. Sturdy flange with shaft. Termoprotection of engine.
  • The cooling system distributes cutting emulsion to the band guides.
  • Massive base with a tank for chips. Base is designed for manipulation manipulation with machine by pallet truck and also by any hight lift truck.
  • Indication of blade tightening and opening of the cover.
  • Controlling 24 V.
  • Maschine is equipped with hydraulic system which controles all functions of that maschine. It pushes the arm to cut, pulls up the arm and opens and closes vices.

Basic equipment of machine:

  • Band saw blade.
  • Set of spanners for common service.
  • Manual instructions in eletronic form (CD).

Operating cycle:
After manual adjustment of the jaws the operator starts the cycle with a switch on the control panel. The hydraulic cylinder of the vice grips the material and the saw starts working. The cutting speed of the arm is controlled by a throttle valve. Arm and vice movements after cut finish following set user parameter. The vice opens and the operator can handle the material.

CodeDescriptionType
MITSUBISHI
MITSUBISHI

Controling system MITSUBISHI.

ST
F

Motor and frequency converter for a fluent change of the circumferential speed of the blade.

ST
PCK

Cleaning brush of blade, driven passively (driven by pulley).

ST
PEGAS-BRP

Electronical regulation of the down-shift.

ST
360-IPB

Electronical indication position of the bow

ST
PUD

Digital indicator of adjusted angle

ST
360-SRZ

Vice behind the cut. hydraulic clamping of the material behind the cut.

OP
360-HP

Hydraulical upper vice. Hydraulic upper clamping tighten the material in vertical sense by the hydraulic cylinder.

OP
360-RTS

Regulation press of vice.

OP
LIGHT L1

Lighting of working space.

OP
MINI LUBE 27-34

Wasteless lubricating system, instead of emulsion cooling, specially for cutting profiles and non-ferrous metals, necessary supply of pressed air  6 Atm.

OP
BOX-PCS
BOX-PCS

Box for cutted pieces with emulsion draining to the waterproof tank.

O
BOX-TRI
BOX-TRI

Box for the chips with emulsion draining to the waterproof tank.

O
BOX-TAH
BOX-TAH

Tool for manipulation with BOX-PCS and BOX-TRI.

O
VD-2000/520/60/6O
VD-2000/520/60/10O
VD-V-520
VD-V-520

Aditional cylinder, lenght 520 mm.

O
VD-VB-190
VD-VB-190

Vertical cylinder 190 mm assamblen od the VD1.

O
VD-BL
VD-BL

Support from vertical side - bearing. Assambled on VD1

O
360-RDT 1000/520
360-RDT 1000/520

Input or output robust roller conveyor with a gutter which prevents leakage of emulsion on the floor, width of cylinders 520 mm, length 1000 mm, it is possible to put them for RDP or RDZ,capacity 1000 kg/m. INPOSIBLE ASSAMBLE ON VD1 ROLLERTABLES.

O
360-RDT 2000/520
360-RDT 2000/520

Input or output robust roller conveyor with a gutter which prevents leakage of emulsion on the floor, width of cylinders 520 mm, length 2000 mm, it is possible to put them for RDP or RDZ,capacity 1000 kg/m. INPOSIBLE ASSAMBLE ON VD1 ROLLERTABLES.

O
360-RDM 2000/520
360-RDM 2000/520

Input or output robust roller conveyor with driven rollers. Driving by electrical engine, vorm gearbox and inverter. By chain are driving cylinders. Width of cylinders 520 mm, length 2000 mm, capacity 1000 kg/m.  Impossibile use for automatical saws CNC !!!

O
360-RDML 2000/520
360-RDML 2000/520

Input or output robust roller conveyor with driven rollers. Driving from RDM  throught  chain. Width of cylinders 520 mm, length 2000 mm, capacity 1000 kg/m.  Impossibile use for automatical saws CNC !!!

O
360-RDP-2000/520
360-RDP-2000/520

Input robust connecting conveyor, there is a special shape for angle turning of the machine (it is neccessary for cutting angle - 60°) with a gutter which prevents leakage of emulsion on the floor. Width of  cylinders 520 mm, length 2000 mm. 

O
360-RDPM-2000/520
360-RDPM-2000/520

Input robust connecting conveyor with the drive, there is a special shape for angle turning of the machine  (it is neccessary for cutting angle - 60°). Electroengine with the worm gearbox drives three firm rollers and it is also the source of energy for RDM-L. Lenght 2000 mm, width 520 mm. 

O
360-RDZ-2000/520
360-RDZ-2000/520

Output robust connecting conveyor, there is a special shape for angle turning of the machine. With a gutter which prevents leakage of emulsion on the floor. Width of  cylinders 520 mm, length 2000 mm.  

O
360-RDZM-2000/520
360-RDZM-2000/520

Output robust connecting conveyor with the drive, there is a special shape for angle turning of the machine  (it is neccessary for cutting angle + 60°). Electroengine with the worm gearbox drives three firm rollers and it is also the source of energy for RDM-L. Lenght 2000 mm, width 520 mm. 

O
360-RB
360-RB

Side support fixed cylinder, height 200 mm, diameter 67 mm including support - length 520 mm, monted to the convoyer RDT. INPOSIBLE ASSAMBLE ON VD1 ROLLERTABLES.

O
360-RBS
360-RBS

Side movable cylinder for preparation of bundles, adjustable, height 200 mm, diameter 67 mm it is avalible only with RB. INPOSIBLE ASSAMBLE ON VD1 ROLLERTABLES.

O
360-RDH
360-RDH

Independent  movable cylinder, adjustable height, capacity 700 kg. INPOSIBLE ASSAMBLE ON VD1 ROLLERTABLES.

O
360 V
360 V

Roller of roller table RDT put into gap.

O
360-OZP

Mechanical fixed stop with ruler and scale line.  Works only with OZP-L. Impossible use for CNC !!!  IMPOSSIBLE ASSEMBLE ON VD1 ROLLERTABLES. POSSIBLE ONLY WITH ROLLER TABLE TYPE RDT/TDT

O
360-OZP-D

Mechanical fixed stop with digital display  of setting length. Impossible use for CNC !!!  Works only with OZD-L. IMPOSSIBLE ASSEMBLE ON VD1 ROLLERTABLES. POSSIBLE ONLY WITH ROLLER TABLE TYPE RDT/TDT.

O
360-OZS

Electromechanical stop working with RDM roller table. It has two contacts. When material switches the first contact, RDM slows down, after switching the second contact, RDM stops.  Works only with OZS-L.

O
360-OZS-D

Electromechanical stop working with RDM roller table. It has two contacts. When material switches on the first contact, RDM slows down, after switching on the second contact, RDM stops. Works only with OZSD-L.

O
OZP-L

2 meters long extension of OZP.

O
OZD-L

2 meters long extension of OZD.

O
360-OZP-L-RDZ

Measuring system for OZP mounted on FIRST roller table.

O
360-OZP-LE-RDZ

Measuring system for OZP mounted on FIRST AND EITHER LAST roller table.

O
360-OZD-L-RDZ

Measuring system for OZD mounted on FIRST roller table.

O
360-OZD-LE-RDZ

Measuring system for OZD mounted on FIRST AND EITHER LAST roller table.

O
360-OZS-L-RDZ

Measuring system for OZS mounted on FIRST roller table.

O
360-OZS-LE-RDZ

Measuring system for OZS mounted on FIRST AND EITHER LAST roller table.

O
360-OZSD-L-RDZ

Measuring system for OZS-D mounted on FIRST roller table.

O
360-OZSD-LE-RDZ

Measuring system for OZS-D mounted on FIRST AND EITHER LAST roller table.

O
360-OZP-L 1000

Measuring system for OZP mounted on 1 m roller table.

O
360-OZP-L 2000

Measuring system for OZP mounted on 2 m roller table.

O
360-OZP-LE 1000

Measuring system for OZP mounted on LAST 1 m roller table  in the setup.

O
360-OZP-LE 2000

Measuring system for OZP mounted on LAST 2m roller table in the setup.

O
360-OZD-L 1000

Measuring system for OZD mounted on 1 m roller table.

O
360-OZD-L 2000

Measuring system for OZD mounted on 2 m roller table.

O
360-OZD-LE 1000

Measuring system for OZD mounted on LAST 1 m roller table in the setup

O
360-OZD-LE 2000

Measuring system for OZD mounted on LAST 2 m roller table in the setup.

O
360-OZS-L 1000

Measuring system for OZS mounted on 1 m roller table.

O
360-OZS-L 2000

Measuring system for OZS mounted on 2 m roller table.

O
360-OZS-LE 1000

Measuring system for OZS mounted on LAST 1 m roller table  in the setup.

O
360-OZS-LE 2000

Measuring system for OZS mounted on LAST 2 m roller table in the setup.

O
360-OZSD-L 1000

Measuring system for OZS-D mounted on 1 m roller table.

O
360-OZSD-L 2000

Measuring system for OZS-D mounted on 2 m roller table.

O
360-OZSD-LE 1000

Measuring system for OZS-D mounted on LAST 1 m roller table  in the setup.

O
360-OZSD-LE 2000

Measuring system for OZS-D mounted on LAST 2 m roller table in the setup.

O
360-QPARTS

Set of easy worn away spare parts:
* 6 pcs: hard-metal plate side LNKW 19-1198000, HF10
* 6 pcs: screw for vidia plates US14
* 8 pcs: bearing 6202 2RS
* 20 pcs: cleaning brush

O
360-SET M42

Set of 10 blades in M42 quality – with customer’s choice of teeth.  4780x34x1,1 

O
360-SET M51/10

Set of 10 blades in M51 quality – with customer’s choice of teeth.  4780x34x1,1 

O
360-NAV

Manual instruction – printed version.

O
PAL4

Packing on the palette 1,5 m x 3,5 m.

O
360-V

Roller of roller table RDT put into gap.

O

Tech. data NO181-3 are valid on 1.3.2018. Producer has the right to make changes of technical data.
Values contained on this page are only for information purposes. This information is not an offer and is not a public promise. This indicative offer does not give right to close a contract. The only guiding document for the contract is a valid price list.